Clean Room Accessories

Product Details:

Kaizen Airtech Clean room Modular Panel System is specifically designed for aesthetic look andachieving project timelines while maintaining modular flexibility. The system offers progressive and on progressive designs to suit your needs. We have taken the utmost care in offering our clients awide range of options in panel thickness. The modular false ceilings are suspension type with walk on or non-walk on design as per requirement.

Modular cleanroom walls are a composite construction of two skins of high pressure plastic laminate over an white painted steel and have a centre core of expanded polystyrene. Standard modular clean room panel dimensions are 1000,1250 mm (4′) wide with an overall length ranging from 3 to 4,2 mt (10’ to 14’) and thickness of 50,80 mm (1 3/4″). Available optional panel surfaces include: Vinyl, HPL, FRP, PVC, Porcelain, and Stainless Steel. Other centre core materials are also available. The self-supporting, insulated walls are assembled with an interior aluminium framework. The Modular Clean room walls panel seams are sealed by silicone with a perfectly flush finishing. The high-pressure laminate can be easily milled to allow flush mounting of all covings and accessories and guarantees compliance with GMP rules for cleanroom cleaning.

Wall panels are attached to each other with a two-piece structural post system. Posts are manufactured from 20 gauge cold rolled steel, painted white with a matching snap in filler channel to conceal the fasteners. The two-piece design allows for a non-progressive panel system, allowing panels to be removed and replaced without disturbing adjacent panels. Posts are used to conceal electrical and telephone wiring and computer cabling as well as housing structural inserts. All panels of like sizes are interchangeable. Wall heights start at 8′ and can be supplied to as tall as 30+’. Wall panels are secured to base and top. “U” channel and Starter channel is used when attaching into existing walls.

Kaizen offers durable, easy to clean and install wall panels. Kaizen’s wall panels are made up of ISO grade materials and compatible to meet the international standards. We provide the customized wall panels to meet the client’s requirements.


Infill:

• PUF (Polyurethane Foam)
• PIR (Poly Iso Rinate)
• Mineral Wool/Glass wool/Rockwool
• FRP
• CPVC

Product Details:

Modular cleanroom doors can be configured as single/double swing-out or as horizontal sliding either manual, automatic or semiautomatic. Single entry doors will be 900 mm wide, 2100 tall and 50 mm thick come with 300×400 mm safety viewing windows. Door material will match wall panels and be framed in an aluminium channel for heavy traffic areas. They are sealed with a fully gasket jamp and come pre-hung at factory to insure proper fit. Standard features include thresholds, commercial grade stainless steel lock sets and safety viewing windows.Door Jamb is a very heavy extrusion designed toeliminate weak door panel frames. All doors are factory pre hung with hinges and door lockset.Swing out doors are designed to fit flush with both sides of the wall panel system and are supplied in several dimensions.. Double doors (6070) come with the same finishes and features as single doors.

We design automatic and manual doors by using ISO graded materials. These doors possess a control panel at right side. Kaizen promises to deliver easy to install doors of standard and customized size.

Kaizen Airtech provides the door for the clean room and modular operation theater, it makes in MS powder coated and SS 304. Hermetically sealed door mostly used in modular operation theater.

Key Benefits:

• Flexibility Design
• Glass Live Panel
• Corrosive Resistance

Product Details:

Modular cleanroom posts are pre-wired with 210 V duplex outlet and switches and mounted in a steel electrical box. Fluorescent gasket light fixtures are 610×1220 mm 4 tube, 120 V, fewer tubes with energy saving or electronic ballasts. This system is made up of pre-wired connections for light switches, 115v outlets and whips for lights and fan powered Heaps. Electrical run terminates with a “pig-tail” at the location designated by the customer and can carry up to 6 circuits to be installed in distribution electrical panels. Final installation of the panel(s) and power to the building is to be installed by a licensed electrician. Outlets are convenience type duplex, three wires, and ground. Single and 3-way switches are standard.

Fluorescent and LED Lights:

• Full range of fixtures, including sealed energy-efficient, no-maintenance LED panels, makes it easy to configure the optimal lighting for your application
• Select 2′ x 4′ (610 mm x 1219 mm) ceiling module for placement in the ceiling grid, or Teardrop Lights for installation below the grid
• Flow-Through units are ideal with dense FFU ceiling coverage
• LED light strips and panels produce less heat to reduce cooling costs
• Dimmable LED light panels to allow brightness adjustments.

Structural Design and Roof Decking:

• Unless otherwise specified, roof decking, I-beams and support post will be designed for 20-25 lbs. per square foot loads (live load walk-able). Loads of up to 60+lbs and greater are also available. Rooms can have clear spans of 45+’ and can also be designed as an interregnal part of a mezzanine. Steel roof deck is at least 22 gauge corrugated steel, fire rating is non-combustible, sound deadening with closure gaskets (STC 32). Support posts and I-beams will vary in size based on span and load bearing requirements. Seismic bracing and stamped drawings are available when required.

Product Details:

Modular cleanroom system all window units are double glazed, and fit flush with both surfaces of the wall panel system (45mm), standard windows are 40″ high x 45″ wide, with 3/16″ tempered safety glass and have beveled sills on the frames. Also available are full view windows (63″ x 45″), which allow for a greater view both in and out of the cleanroom. Each panel includes a layer of PVB (polyvinyl butyral) film laminated between two layers of glass. The two panels sit within a structured framework, and air fills the space between the two panels. Optional glass: 1/4″ laminated, insulated, wire, tinted (UV), polycarbonate etc.

Kaizen provides pre-cut wall panels to accommodate customized window frame. We offer premium quality, easy to clean windows. These windows are encased into stainless steel for enhanced visibility. Tailored customization in window panels allows it for various wall panel material applications.