Kaizen Airtech Solutions

Biosafe cleanroom is constructed in ultra clean glass and stainless steel or aluminium. This type of clean room specially designed to fulfil requirement of the medical and pharmaceutical industries, its maintain class ISO 4 to ISO 8. Material stand up to strict cleaning and aseptic disinfection. Each bio clean room maintain class 100 work zone eliminating the need for class 100 clean benches and hoods. Materials are impervious, so they will not outgas, generate particulates or promote the growth of microorganism. Biosafe cleanroom includes HEPA filters, light fixtures, clear vinyl shield, wall mounted IV bar.

Softwall Modular Clean Room provide an economical, versatile solution to clean manufacturing requirements in semiconductor, medical device, and many other industries. Portable, expandable, and easy to assemble/disassemble, these clean rooms are also available on an accelerated delivery program to meet your tight production schedule.

Modular Hard wall clean room are designed to clean and controlled environment maintain temperature, ventilation and humidity. All components are prefabricated, pre-engineered and designed to meet a full range of cleanroom requirements found in industries ranging from Micro-Electronics, Aerospace, food processing, Medical equipment and packaging. Modular Hardwall Cleanrooms are also an excellent product for the Compounding Pharmacy market. Modular Cleanroom system feature easy to assemble self-contained modular section that are designedto allow for future expansion. Remove and reconfigure section for a process change or completely disassemble and relocate to another facility if desired.Prefabricated Modular Hardwall Cleanrooms by design can be used as a totally freestanding self-contained room or used in combination with existing walls and require only a solid, level floor for there support. This Modular Cleanroom packages can also include Heating and A/C and modular wiring system that, when installed, gives you a single point power option, which can be utilized for all electrical wiring including Outlets. HEPA filters ensure even airflow which greatly reduces the air turbulence. This provides a uniform laminar airflow through the work zone.
 
Flexible:
The Modular cleanroom wall system is flexible thus allowing easy installation and accepts changes to design in the field and can be reconfigured for use in other locations.Modular Hardwall Cleanrooms available with solid or raised floor and verity of size and design and meet cleanliness levels from Class 10 to Class 100,000. The pre-fabricated puff panel wall systems allow rooms to be modified, expanded or relocated with minimal expense only require solid and level floor for there support. So, if the need arises, you can take the room (your investment) with you, with a minimal amount of manpower and on-site facility interruptions. Hardwall Cleanrooms are complete reusable. Prefabricated cleanroom construction time are a fraction of conventional methods and variety of surface including steel, FRP, high pressure laminated finishes and more.
Cost:
Modular hard wall clean room is less expensive as compare to conventional rock wall construction, it can build time, and material cost is comparatively less. Hard wall panel is reusable, no need for outside architect so save design and construction cost.
Speed:
Modular hard wall design and construction time is approx. 30% less than conventional rock wall. After finalisation floor design 4-5 week require for installation.
Uniqueness:
End to end customized solution
Versatile modular design
Modular Wall Panel
Industry compliant equipment
Scope for expansion, relocation, re-configuration in a different shape or small rooms through partitions.

Biosafe Clean Room is constructed in ultra clean glass and stainless steel. This type of clean room specially designed to fulfil the requirement of the medical and pharmaceutical industries, its maintain class ISO 4 to ISO 8. Material stand up to strict cleaning and aseptic disinfection. Each bio clean room maintain class 100 work zone eliminating the need for class 100 clean benches and hoods. Materials are impervious, so they will not outgas, generate particulates or promote the growth of a microorganism. Biosafe cleanroom includes HEPA filters, light fixtures, clear vinyl shield, wall mounted IV bar.

Overview:

Soft wall cleanrooms provide a enclose to clean manufacturing requirements like dust control, safety, laser or dark room and other application in electronics, medical and any other industries . Portable cleanrooms are designed for fast construction and can be easily portable, expandable, and easy to assemble/ disassemble. This type cleanroom is most economical approach, it create a class 100,000 to class 100. The prefabricated wiring system makes electrical hook up system with factory wired components and leg mounted on/ off switches for light and filter

Design:

The blower filter unit draws air from above & generates a uni directional vertical airflow pattern that exits beneath the vinyl.

The PDF series includes HEPA fan modules, cleanroom light fixtures that provide 125 ft. the standard unit consists of tubular steel with a painted finish, on lockable casters for mobility.

A solid clear vinyl curtain spaced above the floor allows a continuous downflow purge of clean air. Pre designed product isolation and spot coverage over process equipment.

Construction:

Softwall cleanroom is constructed MS powder coated tubular steel frame (minimum 16 gauge 50×100 mm) with heavy duty lockable caster wheel, easily disassembled 40 mil vinyl curtain. Standard tee grid for ceiling 8 feet and maximum span between support logs is 18’-20’ without additional reinforcement.

Clean Room HEPA Filter:

HEPA filter incased in aluminum frame Final = 0.3micron with an efficiency of 99.997% (anti –microbial treated media )

Available in 2’x2’ 4’x2’ 3×2’

Pre-filter = 10 micron with an efficiency 90% washable HDPE Media in FRP PU coated Frame for GI model

Thermally protected, self-lubricated high efficiency backward curved impeller motor reduce load. Statically balanced to maintain constant airflow.

Portable clean room is a one type of Modular cleanroom system. This cleanrooms from Flow are the most cost-effective way to transform any environment into an efficient, high-performance, and contaminant-free space. The simplistic yet innovative design and minimal use of material makes Portable cleanrooms the quickest and easiest clean wall solution to assemble. Portable type Cleanrooms use free-standing steel frames or ceiling hanging steel frames with cleanroom-grade panels such as PVC curtains, PVC transparent panel, Glass or Polycarbonate panel as a partition; versatile design meets any ISO 5 to ISO 8 requirement. This cleanroom contains Fan filter units to give cleanliness. To achieve cleanliness only FFU system is used.

1.      Enclosure:

These modular, vertical flow Portable cleanrooms are a cost-effective method of providing a quality particulate control enclosure. this cleanroom enclosure made up of steel or MS powder coated frame and PVC curtains are used for partition purpose. No need of door as PVC curtains are flexible. These curtains are used as a strip or a whole single curtains of room size. This enclosure is fully packed by PVC curtains so that outside air cannot enter inside enclosure.

1.      Filtration:

Portable cleanroom system contains Fan Filter Unit system to achieve cleanroom environment. Fresh air taken by outside, it is filtered by Fan filtration unit and then distributed throughout inside cleanroom. Then return air goes out of cleanroom by lower side of PVC curtains. 

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• Disposable pre-filter
• Reliable locker switch
• Magnehelic Pressure gauge
• Energy efficient

• Two-stage filtration Equipped with motor blower and miniplate HEPA filter module maintains the vertical flow of particle free air to prevent dust build up.
• Reliable rocker switches operate the fan and light & Magnehelic pressure gauge monitors cabinet operations.
• Powder coat inhibits microbial growth on external surface prevents contamination and improves safety
• The full body is constructed of SS 304 which is maximum chemical resistance.
• All cabinet component are clean room compatible ecocide eliminates 99.9 % of surface bacteria within 24 hours of exposure
• U.V Light with Hour Meter
• Interlocking arrangement to put-off U.V. Light if either door opens
• Heater with thermostat DOP Test Port
• 5/15 Amp Switch Socket for external equipment

• UV Lamp, 253.7 nm wavelength with the timer to optimize lamp life and specific species exposure need
• SS hanger

• Blower tripping alarms (audible and visible)
• Velocity display with alarms (audible and visible)
• Filter blocked alarms (audible and visible)
• Explosion proof electrics for Flame-proof Applications