Kaizen Airtech Solutions
Kaizen Airtech Solutions
Narhe, Pune, Maharashtra
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Modular Clean Room

Manufacturer of a wide range of products which include clean room flooring, clean room door, portable clean rooms, softwall modular clean room, modular clean room and hard wall clean room.

Clean Room Flooring

Clean Room Flooring
  • Clean Room Flooring
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Approx. Price: Rs 256 / MeterGet Latest Price

Product Details:

ThicknessUpto 15mm
Packaging TypeRoll
BrandKaizen
Roll Width6.7 Feet
Roll Length20 Meter
Weight4.90 lbs/yd2
Wear Layer0.7mm

Epoxy is a thermosetting polymer, which is a result of a reaction that takes place between epoxide “resin” and polyamine “hardener. “Epoxy is basically an adhesive with the properties as glue that sticks things together. As mentioned earlier, epoxy is durable glue consisting of superior level of bonding properties. Epoxy floor coatings don’t allow the water to stand over them and these can’t be used at the places where water logging is required. Though these epoxy floor coatings can be given desired colors, shine and durability and this is generally done by adding some compounds to the resin. And this task always demand the services by the experts who have been working with the epoxy floor coatings and know all the standards to be employed with the epoxy floor coatings.
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Clean Room Door

Clean Room Door
  • Clean Room Door
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Approx. Price: Rs 25,000 / UnitGet Latest Price

Product Details:

Minimum Order Quantity5 Unit
Width900mm
Thickness50mm
Frame MaterialAluminium
BrandKaizen
Height2100mm

Modular cleanroom doors can be configured as single/double swing-out or as horizontal sliding either manual, automatic or semiautomatic. Single entry doors will be 900 mm wide, 2100 tall and 50 mm thick come with 300×400 mm safety viewing windows. Door material will match wall panels and be framed in an aluminium channel for heavy traffic areas. They are sealed with a full gasket jamp and come pre-hung at the factory to ensure proper fit. Standard features include thresholds, commercial grade stainless steel lock sets and safety viewing windows. Door Jamb is a very heavy extrusion designed to eliminate weak door panel frames. All doors are factory pre-hung with hinges and door lockset. Swing-out doors are designed to fit flush with both sides of the wall panel system and are supplied in several dimensions. Double doors (6070) come with the same finishes and features as single doors.

Key Benefits:
  • Flexibility Design
  • Glass Live Panel
  • Corrosive Resistance
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Portable Clean Rooms

Portable Clean Rooms
  • Portable Clean Rooms
  • Portable Clean Rooms
  • Portable Clean Rooms
  • Portable Clean Rooms
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Approx. Price: Rs 1.1 Lakh / UnitGet Latest Price

Product Details:

ApplicationPharmaceutical Industry
BrandKaizen
MaterialPVC, Stainless Steel
Panel Thickness50,60,80,100mm

Soft wall cleanrooms provide a enclose to clean manufacturing requirements like dust control, safety, laser or dark room and other application in electronics, medical and any other industries. Portable cleanrooms are designed for fast construction and can be easily portable, expandable, and easy to assemble/disassemble. This type of cleanroom is the most economical approach, it creates a class 100,000 to class 100. The prefabricated wiring system makes electrical hook up a system with factory wired components and leg mounted on/ off switches for light and filter

Design:
  • The blower filter unit draws air from above & generates a unidirectional vertical airflow pattern that exits beneath the vinyl.
  • The PDF series includes HEPA fan modules, cleanroom light fixtures that provide 125 ft. the standard unit consists of tubular steel with a painted finish, on lockable casters for mobility.
  • A solid clear vinyl curtain spaced above the floor allows a continuous downflow purge of clean air. Predesigned product isolation and spot coverage over process equipment.

Construction:
  • The software cleanroom is constructed MS powder coated tubular steel frame (minimum 16 gauge 50x100 mm) with heavy-duty lockable caster wheel, easily disassembled 40 mil vinyl curtain. Standard tee grid for ceiling 8 feet and maximum span between support logs is 18’-20’ without additional reinforcement.
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Softwall Modular Clean Room

Softwall Modular Clean Room
  • Softwall Modular Clean Room
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Approx. Price: Rs 1.25 Lakh / UnitGet Latest Price

Product Details:

ApplicationPharmaceutical Industry
BrandKaizen
MaterialStainless Steel, Glass
Panel Thickness50,60,80,100mm

Softwall Modular Clean Room provide an economical, versatile solution to clean manufacturing requirements in semiconductor, medical device, and many other industries. Portable, expandable, and easy to assemble/disassemble, these clean rooms are also available on an accelerated delivery program to meet your tight production schedule.
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Modular Clean Room

Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
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Approx. Price: Rs 2 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
BrandKaizen
MaterialPVC,Stainless Steel
Panel Thickness50,60,80,100mm
ApplicationPharmaceutical Industry

Modular cleanrooms (or “clean rooms”) are most often used in manufacturing and research facilities, but, thanks to their versatility and ease of installation, they’re finding use in new industries every day. Any industry or application where small particles can adversely affect manufacturing, production, or packaging processes can benefit from the use of a modular clean room.
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Hard Wall Clean Room

Hard Wall Clean Room
  • Hard Wall Clean Room
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Approx. Price: Rs 1.7 Lakh / UnitGet Latest Price

Product Details:

ApplicationPharmaceutical Industry
BrandKaizen
MaterialStainless Steel, Glass
Panel Thickness50,60,80,100mm

The Modular Hardwall cleanroom design combines functionality with the flexibility to create systems that will meet your cleanroom needs, they are easily installed, economically expanded and can be relocated or upgraded as your needs change. Modular Hard wall cleanrooms are considered a more permanent fixed facility and offer a full line of options not normally available on Soft and or Semi-rigid cleanrooms, such as removable walls, clear ceiling spans, full ceiling HEPA filter coverage with diffuser panels and teardrop light provide uniform airflow with A/C mixing out of the ceiling plenums, oversized single and double wide doors, high speed roll-up and sliding doors, and load-bearing roof desks. Modular Hardwall cleanrooms are ideal for any industry requiring a cleanroom, projects sizes have varied from as small as 6’x 6’ to as large as 48’ wide, lengths in the excess of 150’ and finished interior heights of 20’+. Our Modular Hardwall cleanrooms have been installed throughout the United States and Europe. 

Overview:
  • Modular Hardwall Cleanrooms are designed to clean and controlled environment maintain temperature, ventilation and humidity. All components are prefabricated, pre-engineered and designed to meet a full range of cleanroom requirements found in industries ranging from Micro-Electronics, Aerospace, food processing, Medical equipment and packaging. Modular Hardwall Cleanrooms is also an excellent product for the Compounding Pharmacy market.
  • Modular Cleanroom system features easy to assemble self-contained modular section that is designed to allow for future expansion. Remove and reconfigure section for a process change or completely disassemble and relocate to another facility if desired. Prefabricated Modular Hardwall Cleanrooms by design can be used as a totally freestanding self-contained room or used in combination with existing walls and require only a solid, level floor for there support.
  • This Modular Cleanroom packages can also include Heating and A/C and modular wiring system that, when installed, gives you a single point power option, which can be utilized for all electrical wiring including Outlets. HEPA filters ensure even airflow which greatly reduces the air turbulence. This provides a uniform laminar airflow through the work zone.

Flexible:
  • The Modular cleanroom wall system is flexible thus allowing easy installation and accepts changes to design in the field and can be reconfigured for use in other locations. Modular Hardwall Cleanrooms available with solid or raised floor and verity of size and design and meet cleanliness levels from Class 10 to Class 100,000. The pre-fabricated puff panel wall systems allow rooms to be modified, expanded or relocated with minimal expense only require solid and level floor for there support. So, if the need arises, you can take the room (your investment) with you, with a minimal amount of manpower and on-site facility interruptions. Hardwall Cleanrooms are completely reusable. Prefabricated cleanroom construction time is a fraction of conventional methods and variety of surface including steel, FRP, high-pressure laminated finishes and more.

Cost:
  • Modular hard wall clean room is less expensive as compare to conventional rock wall construction, it can build time, and material cost is comparatively less. The hard wall panel is reusable, no need for outside architect so save design and construction cost.

Speed:
  • Modular hard wall design and construction time are approx. 30% less than conventional rock wall. After finalisation floor design 4-5 week require for installation.
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Bio Safe Clean Rooms

Bio Safe Clean Rooms
  • Bio Safe Clean Rooms
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Approx. Price: Rs 3 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
ApplicationPharmaceutical Industry
MaterialStainless Steel, Glass
BrandKaizen
Panel Thickness50,60,80,100mm

Biosafe Clean Room is constructed in ultra clean glass and stainless steel. This type of clean room specially designed to fulfil the requirement of the medical and pharmaceutical industries, its maintain class ISO 4 to ISO 8. Material stand up to strict cleaning and aseptic disinfection. Each bio clean room maintain class 100 work zone eliminating the need for class 100 clean benches and hoods. Materials are impervious, so they will not outgas, generate particulates or promote the growth of a microorganism. Biosafe cleanroom includes HEPA filters, light fixtures, clear vinyl shield, wall mounted IV bar.
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Clean Room Lighting

Clean Room Lighting
  • Clean Room Lighting
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Approx. Price: Rs 900 / PieceGet Latest Price

Product Details:

Lighting TypeLED
BrandKaizen
Voltage 210V
Frequency50 Hz

Modular cleanroom posts are pre-wired with 210 V duplex outlet and switches and mounted in a steel electrical box. Fluorescent gasket light fixtures are 610×1220 mm 4 tube, 120 V, fewer tubes with energy saving or electronic ballasts. This system is made up of pre-wired connections for light switches, 115v outlets and whips for lights and fan powered Heaps. Electrical run terminates with a “pig-tail” at the location designated by the customer and can carry up to 6 circuits to be installed in distribution electrical panels. Final installation of the panel(s) and power to the building is to be installed by a licensed electrician. Outlets are convenience type duplex, three wires, and ground. Single and 3-way switches are standard.

Fluorescent and LED Lights:
  • Full range of fixtures, including sealed energy-efficient, no-maintenance LED panels, makes it easy to configure the optimal lighting for your application
  • Select 2′ x 4′ (610 mm x 1219 mm) ceiling module for placement in the ceiling grid, or Teardrop Lights for installation below the grid
  • Flow-Through units are ideal with dense FFU ceiling coverage
  • LED light strips and panels produce less heat to reduce cooling costs
  • Dimmable LED light panels to allow brightness adjustments.

Structural Design and Roof Decking:
  • Unless otherwise specified, roof decking, I-beams and support post will be designed for 20-25 lbs. per square foot loads (live load walk-able). Loads of up to 60+lbs and greater are also available. Rooms can have clear spans of 45+’ and can also be designed as an interregnal part of a mezzanine. Steel roof deck is at least 22 gauge corrugated steel, fire rating is non-combustible, sound deadening with closure gaskets (STC 32). Support posts and I-beams will vary in size based on span and load bearing requirements. Seismic bracing and stamped drawings are available when required.
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Portable Clean Rooms

Portable Clean Rooms
  • Portable Clean Rooms
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Approx. Price: Rs 2 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
MaterialStainless Steel,Glass,powder coated
BrandKaizen
ShapeCustomize
Panel Thickness50,60,80,100mm
ApplicationPharmaceutical Industry,electrical,electronics

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Clean Room Windows

Clean Room Windows
  • Clean Room Windows
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Approx. Price: Rs 895 / MeterGet Latest Price

Product Details:

BrandKaizen
Height40 to 63 Inch
Width45 Inch
Panel Layer MaterialPVB

Modular cleanroom system all window units are double glazed, and fit flush with both surfaces of the wall panel system (45mm), standard windows are 40″ high x 45″ wide, with 3/16″ tempered safety glass and have bevelled sills on the frames. Also available are full view windows (63″ x 45″), which allow for a greater view both in and out of the cleanroom. Each panel includes a layer of PVB (polyvinyl butyral) film laminated between two layers of glass. The two panels set within a structured framework and air fills the space between the two panels. Optional glass: 1/4″ laminated, insulated, wire, tinted (UV), polycarbonate etc.
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Yuvaraj Shelke (Director)
Flat No. B-3, Jayguru Niwas, Behind Sandesh Hotel
Narhe, Pune- 411041, Maharashtra, India



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