Kaizen Airtech Solutions
Kaizen Airtech Solutions
Narhe, Pune, Maharashtra
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Modular Clean Room

Manufacturer of a wide range of products which include air tent clean room, modular clean room, portable clean room, clean room door, bio safe clean rooms and hard wall clean room.

Air Tent Clean Room

Air Tent Clean Room
  • Air Tent Clean Room
  • Air Tent Clean Room
  • Air Tent Clean Room
  • Air Tent Clean Room
  • Air Tent Clean Room
  • Air Tent Clean Room
  • Air Tent Clean Room
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Approx. Price: Rs 1.25 Lakh / Square MeterGet Latest Price

Product Details:

Minimum Order Quantity4 Square Meter
MaterialGlass,Stainless Steel
BrandKaizen
Door FinishingGlossy
Height2424 MM
Noise70 DB
ShapeCUSTOMIZE
Surface Treatment7 Tank
ColorAS PER REQUIRMENT
Panel Thickness4,5,6 mm
ApplicationELECTRONIC Industry

Softwall Modular Clean Room provide an economical, versatile solution to clean manufacturing requirements in semiconductor, medical device, and many other industries. Portable, expandable, and easy to assemble/disassemble, these clean rooms are also available on an accelerated delivery program to meet your tight production schedule.
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Additional Information:

  • Item Code: KA
  • Production Capacity: 200 SQ MTR
  • Delivery Time: 20 DAY
  • Packaging Details: CORRUGATED PACKAGING.
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Modular Clean Room

Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
  • Modular Clean Room
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Approx. Price: Rs 2 Lakh / Square MeterGet Latest Price

Product Details:

Minimum Order Quantity50 Square Meter
Door FinishingPowder Coated
HeightUP TO 5000 MM
Noise70 dB
BrandKaizen
MaterialPVC,Stainless Steel
Panel Thickness50,60,80,100mm
ApplicationPharmaceutical Industry, ELECTRONICS INDUSTRY, FOOD PROCESSING INDUSTRY, HOSPITAL

Modular cleanrooms (or “clean rooms”) are most often used in manufacturing and research facilities, but, thanks to their versatility and ease of installation, they’re finding use in new industries every day. Any industry or application where small particles can adversely affect manufacturing, production, or packaging processes can benefit from the use of a modular clean room.
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Additional Information:

  • Production Capacity: 2000 Square Meter
  • Delivery Time: 45 day
  • Packaging Details: wooden box, corrugated packaging
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Portable Clean Room

Portable Clean Room
  • Portable Clean Room
  • Portable Clean Room
  • Portable Clean Room
  • Portable Clean Room
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Approx. Price: Rs 895 / Square MeterGet Latest Price

Product Details:

Minimum Order Quantity4 Square Meter
MaterialMS Glossy finish Powder Coated, SS 304 Matt / mirror finish
BrandKaizen
Door FinishingGlossy
Noise65-70 Db
Height2424 mm
Width1212 mm onword
Panel Layer MaterialPVC, ESD

Modular cleanroom system all window units are double glazed, and fit flush with both surfaces of the wall panel system (45mm), standard windows are 40″ high x 45″ wide, with 3/16″ tempered safety glass and have bevelled sills on the frames. Also available are full view windows (63″ x 45″), which allow for a greater view both in and out of the cleanroom. Each panel includes a layer of PVB (polyvinyl butyral) film laminated between two layers of glass. The two panels set within a structured framework and air fills the space between the two panels. Optional glass: 1/4″ laminated, insulated, wire, tinted (UV), polycarbonate etc.
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Additional Information:

  • Production Capacity: 1000 Square Meter
  • Delivery Time: 20 Day
  • Packaging Details: Wooden, Corrugated
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Clean Room Door

Clean Room Door
  • Clean Room Door
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Approx. Price: Rs 25,000 / UnitGet Latest Price

Product Details:

Minimum Order Quantity5 Unit
BrandKaizen
Height2100mm
Width900mm
Thickness50mm
Frame MaterialAluminium

Modular cleanroom doors can be configured as single/double swing-out or as horizontal sliding either manual, automatic or semiautomatic. Single entry doors will be 900 mm wide, 2100 tall and 50 mm thick come with 300×400 mm safety viewing windows. Door material will match wall panels and be framed in an aluminium channel for heavy traffic areas. They are sealed with a full gasket jamp and come pre-hung at the factory to ensure proper fit. Standard features include thresholds, commercial grade stainless steel lock sets and safety viewing windows. Door Jamb is a very heavy extrusion designed to eliminate weak door panel frames. All doors are factory pre-hung with hinges and door lockset. Swing-out doors are designed to fit flush with both sides of the wall panel system and are supplied in several dimensions. Double doors (6070) come with the same finishes and features as single doors.

Key Benefits:
  • Flexibility Design
  • Glass Live Panel
  • Corrosive Resistance
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BIO SAFE Clean Rooms

BIO SAFE Clean Rooms
  • BIO SAFE Clean Rooms
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Approx. Price: Rs 2 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
MaterialStainless Steel,Glass,powder coated
BrandKaizen
Door FinishingGlossy
Height2424 MM
Noise70 DB
ShapeCustomize
Panel Thickness4,5,6 mm
ApplicationPharmaceutical Industry,electrical,electronics

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Hard Wall Clean Room

Hard Wall Clean Room
  • Hard Wall Clean Room
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Approx. Price: Rs 1.7 Lakh / UnitGet Latest Price

Product Details:

MaterialStainless Steel, Glass
BrandKaizen
Panel Thickness50,60,80,100mm
ApplicationPharmaceutical Industry

The Modular Hardwall cleanroom design combines functionality with the flexibility to create systems that will meet your cleanroom needs, they are easily installed, economically expanded and can be relocated or upgraded as your needs change. Modular Hard wall cleanrooms are considered a more permanent fixed facility and offer a full line of options not normally available on Soft and or Semi-rigid cleanrooms, such as removable walls, clear ceiling spans, full ceiling HEPA filter coverage with diffuser panels and teardrop light provide uniform airflow with A/C mixing out of the ceiling plenums, oversized single and double wide doors, high speed roll-up and sliding doors, and load-bearing roof desks. Modular Hardwall cleanrooms are ideal for any industry requiring a cleanroom, projects sizes have varied from as small as 6’x 6’ to as large as 48’ wide, lengths in the excess of 150’ and finished interior heights of 20’+. Our Modular Hardwall cleanrooms have been installed throughout the United States and Europe. 

Overview:
  • Modular Hardwall Cleanrooms are designed to clean and controlled environment maintain temperature, ventilation and humidity. All components are prefabricated, pre-engineered and designed to meet a full range of cleanroom requirements found in industries ranging from Micro-Electronics, Aerospace, food processing, Medical equipment and packaging. Modular Hardwall Cleanrooms is also an excellent product for the Compounding Pharmacy market.
  • Modular Cleanroom system features easy to assemble self-contained modular section that is designed to allow for future expansion. Remove and reconfigure section for a process change or completely disassemble and relocate to another facility if desired. Prefabricated Modular Hardwall Cleanrooms by design can be used as a totally freestanding self-contained room or used in combination with existing walls and require only a solid, level floor for there support.
  • This Modular Cleanroom packages can also include Heating and A/C and modular wiring system that, when installed, gives you a single point power option, which can be utilized for all electrical wiring including Outlets. HEPA filters ensure even airflow which greatly reduces the air turbulence. This provides a uniform laminar airflow through the work zone.

Flexible:
  • The Modular cleanroom wall system is flexible thus allowing easy installation and accepts changes to design in the field and can be reconfigured for use in other locations. Modular Hardwall Cleanrooms available with solid or raised floor and verity of size and design and meet cleanliness levels from Class 10 to Class 100,000. The pre-fabricated puff panel wall systems allow rooms to be modified, expanded or relocated with minimal expense only require solid and level floor for there support. So, if the need arises, you can take the room (your investment) with you, with a minimal amount of manpower and on-site facility interruptions. Hardwall Cleanrooms are completely reusable. Prefabricated cleanroom construction time is a fraction of conventional methods and variety of surface including steel, FRP, high-pressure laminated finishes and more.

Cost:
  • Modular hard wall clean room is less expensive as compare to conventional rock wall construction, it can build time, and material cost is comparatively less. The hard wall panel is reusable, no need for outside architect so save design and construction cost.

Speed:
  • Modular hard wall design and construction time are approx. 30% less than conventional rock wall. After finalisation floor design 4-5 week require for installation.
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Soft Wall Clean Rooms

Soft Wall Clean Rooms
  • Soft Wall Clean Rooms
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Approx. Price: Rs 3 Lakh / UnitGet Latest Price

Product Details:

Minimum Order Quantity1 Unit
MaterialStainless Steel,Glass
BrandKaizen
Panel Thickness50,60,80,100mm
ApplicationPharmaceutical Industry

Biosafe Clean Room is constructed in ultra clean glass and stainless steel. This type of clean room specially designed to fulfil the requirement of the medical and pharmaceutical industries, its maintain class ISO 4 to ISO 8. Material stand up to strict cleaning and aseptic disinfection. Each bio clean room maintain class 100 work zone eliminating the need for class 100 clean benches and hoods. Materials are impervious, so they will not outgas, generate particulates or promote the growth of a microorganism. Biosafe cleanroom includes HEPA filters, light fixtures, clear vinyl shield, wall mounted IV bar.
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Clean Room Lighting

Clean Room Lighting
  • Clean Room Lighting
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Approx. Price: Rs 900 / PieceGet Latest Price

Product Details:

Lighting TypeLED
BrandKaizen
Frequency50 Hz
Voltage 210V

Modular cleanroom posts are pre-wired with 210 V duplex outlet and switches and mounted in a steel electrical box. Fluorescent gasket light fixtures are 610×1220 mm 4 tube, 120 V, fewer tubes with energy saving or electronic ballasts. This system is made up of pre-wired connections for light switches, 115v outlets and whips for lights and fan powered Heaps. Electrical run terminates with a “pig-tail” at the location designated by the customer and can carry up to 6 circuits to be installed in distribution electrical panels. Final installation of the panel(s) and power to the building is to be installed by a licensed electrician. Outlets are convenience type duplex, three wires, and ground. Single and 3-way switches are standard.

Fluorescent and LED Lights:
  • Full range of fixtures, including sealed energy-efficient, no-maintenance LED panels, makes it easy to configure the optimal lighting for your application
  • Select 2′ x 4′ (610 mm x 1219 mm) ceiling module for placement in the ceiling grid, or Teardrop Lights for installation below the grid
  • Flow-Through units are ideal with dense FFU ceiling coverage
  • LED light strips and panels produce less heat to reduce cooling costs
  • Dimmable LED light panels to allow brightness adjustments.

Structural Design and Roof Decking:
  • Unless otherwise specified, roof decking, I-beams and support post will be designed for 20-25 lbs. per square foot loads (live load walk-able). Loads of up to 60+lbs and greater are also available. Rooms can have clear spans of 45+’ and can also be designed as an interregnal part of a mezzanine. Steel roof deck is at least 22 gauge corrugated steel, fire rating is non-combustible, sound deadening with closure gaskets (STC 32). Support posts and I-beams will vary in size based on span and load bearing requirements. Seismic bracing and stamped drawings are available when required.
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Modular Clean Room Panel Installation Service

Modular Clean Room Panel Installation Service
  • Modular Clean Room Panel Installation Service
  • Modular Clean Room Panel Installation Service
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Product Details:

Work LocationAll India
DurationUpto 7 Days
Mode of serviceOffline

Kaizen Airtech provides modular clean room hardwall and softwall panel installation service. Hard wall puff panel available in varying size and shape. Modular hardwall puff panel are prefabricated, assay remove and reconfigure section for a process change or completely disassemble and relocate to another facility if desired. We have we design each project while applying technical solutions that offer optimum energy efficiency in both production and energy transport.

Prefabricated Modular Hardwall Cleanrooms by design can be used as a totally freestanding self-contained room or used in combination with existing walls and require only a solid, level floor for their support. Our designed cleanroom are Modular, flexible systems with an optimum quality-price ratio and global management. Modular Hardwall Cleanrooms come completely factory prefabricated for minimal on-site erection time and in some cases can be installed with little to no down time to your operation.

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Modular Clean Room Construction Service

Modular Clean Room Construction Service
  • Modular Clean Room Construction Service
  • Modular Clean Room Construction Service
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Product Details:

Mode Of ServiceOffline
Work LocationAll India
Service DurationUpto 10 Days

Kaizen Airtech provides modular cleanroom Construction service as per customer design independently. We have the lot of experience in cleanroom construction for pharma, dairy, electronics, food processing, medical etc. cleanroom construction included wall panelling, flooring, door, fail celling, HVAC and air quality class. Hard wall puff panel available in varying size and shape. Modular hardware puff panel is prefabricated, assay remove and reconfigure section for a process change or completely disassemble and relocate to another facility if desired.

The soft wall cleanroom is constructed MS powder coated tubular steel frame (minimum 16 gauge 50×100 mm) with heavy-duty lockable caster wheel, easily disassembled 40 mil vinyl curtain. Standard tee grid for ceiling 8 feet and maximum span between support logs is 18’-20’ without additional reinforcement.

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Cleanroom Design

Cleanroom Design
  • Cleanroom Design
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Product Details:

Work LocationAll India
DurationUpto 7 Days
Service ModeOffline

Kaizen Airtech assistance finds cleanroom class to fulfil your required cleanroom environmental condition. Cleanroom class determine by contamination source, required partial size, air changing rate. People and process is the main contamination source in the clean room. Particle size is the most important factor to determine clean room class. Cleanroom can be built and operated to meet different cleanliness classification, depending on the environmental condition required for there us. International organization for Standardization is the primary authority for cleanroom classification.

ISO 14644-1 Cleanroom Standards:

ClassMaximumParticles/m¿¿¿    FED STD 209E equivalent
 >0.1 um>0.2 um>0.3 um>0.5 um>1 um>5 um 
ISO 1102     
ISO 210024104   
ISO 31000237102358 Class1
ISO 4100002370102035283 Class10
ISO 5100000237001020003,5208,320293Class 100
ISO 6100000023700010200035,2008,3202,930Class1,000
ISO 7   352,00083,2002,930Class 10,000
ISO 8   3,520,000832,00029,300Class 100,000
ISO 9   35,200,0008,320,000293,000Room Air



Cleanroom Design:
  • Kaizen Airtech solutions specialised in industrial air treatment design, we provide complete clean room solutions but we can also provide an independent clean room and OT design as per customer requirement. We are always very happy to share all precious knowledge of respective work & we want to give your lifetime Technical support. We design each project while applying technical solutions that offer optimum energy efficiency in both production and energy transport. Our designed cleanroom are Modular, flexible systems with an optimum quality-price ratio and global management.
  • A typical cleanroom is designed to keep the outside environment from getting in. Once an environment has been built, the two things that cause contamination in it are the people and the process. So, what contamination is generated by people, and what contamination is generated by the process is what needs to be determined.
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Clean Room AMC Service

Clean Room AMC Service
  • Clean Room AMC Service
  • Clean Room AMC Service
  • Clean Room AMC Service
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Product Details:

Service LocationAll India
Mode of serviceOffline
Service DurationUpto 10 Days

We offer a comprehensive range of service according to individual requirements designed to suit different products and budgets. With our industrial treatment experience, we have skilful knowledge of cleanroom environment and environmental test chamber products. Our service can also include validation, inspections, maintenance, and repairs. We offer production and technical consultations with regard to the issues connected with industrial air treatment systems. We offer these services to customers without a full-service contract as well as to customer with their one service terms. Our engineers not only correct defect. Replace worn parts and install technological advances. They also generate a maintenance plan that is kept up to date.

Service shall include:
  • Pre-filter cleaning (with compressed air and water)
  • Plenum cleaning
  • Blower Motor check-up
  • Blower damper setting after measuring a velocity
  • Rexene connector checking
  • Manometer oil filling and checking other parameters
  • Oiling and greasing of moving parts
  • Tests shall include Particle count, DOP, sound level, light intensity &velocity measurement

Annual Maintenance:
  • Maintenance service starts from date mention in the contract agreement.
  • Every month Maintenance service and two-time validation in one year, for Environmental test chamber three routine visit and three breakdown visit.
  • We attend a complaint within 48 Hours.
  • One source of your maintenance repair issues.
  • Allows your staff to focus on higher priority operational issues.
  • The comprehensive range of services.
  • A solution for operational efficiency and plant criticality.
  • Resolve minor problems with one phone call.
  • We can assure you to we emergency response with technical support service at 24 hrs x 7 days x 365 in the contract year.

Calibration:
  • Kaizen Airtech Solution regular calibration of control, induction recording system verifies and documents measurement equipment performance.
  • This routine calibration is essential to ensure the accurate and repeatable performance of equipment.
  • Kaizen engineers are trained in single point calibration. All test matters are regularly calibrated to NIST standard.
  • To guarantee peak performance to your vital equipment. It is essential to set up regular calibration visits our service package.
  • The frequency of calibration is normally undertaken on an annual basis year but some critical applications are calibrated bi-annually.

Validation:
  • We offer a full on-site validation service for cleanroom, cleanroom equipment, environmental rooms, chambers and all associated equipment’s (partial counting, positive pressure, data logging systems, chart recorders etc…)
  • All reference standards are regularly calibrated by NIST accredited laboratories and are traceable to the national standard.
  • Performance mapping tests can be executed for air quality, temperature, humidity and light distribution. All documentation is designed to show compliance with ICH guidelines and to meet FDA and state-of-the-art data acquisition system, Kaizen has a long-established reputation for helping client demonstrate compliance with regulatory authority, saving both time, money and preventing the occurrence of embarrassing audit visits.
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Reach Us
Yuvaraj Shelke (Director)
Office No. B-3, Jayguru Niwas Khedekar Nagar
Narhe, Pune- 411041, Maharashtra, India



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